{"id":87,"date":"2026-05-11T12:16:51","date_gmt":"2026-05-11T12:16:51","guid":{"rendered":"https:\/\/www.nanopool-finland.com\/dry-fiber-verpackungen\/"},"modified":"2026-07-07T09:10:42","modified_gmt":"2026-07-07T09:10:42","slug":"dry-fiber-verpackungen","status":"publish","type":"post","link":"https:\/\/www.nanopool.eu\/es\/dry-fiber-verpackungen\/","title":{"rendered":"SiOPack\u00ae mejora la estabilidad de proceso y la barrera frente al agua de los envases de fibra seca"},"content":{"rendered":"<p><strong>Una nueva tecnolog\u00eda de barrera estabiliza las geometr\u00edas de fibra seca en condiciones de proceso h\u00famedas y mejora el procesamiento posterior en l\u00edneas de llenado industriales.<\/strong><\/p>\n<p><em>Por Dieter Schwindt, experto certificado en nanotecnolog\u00eda y aplicaciones de superficie<\/em><\/p>\n<p>Los envases de fibra seca se consideran un enfoque prometedor para reducir las soluciones de envasado a base de pl\u00e1stico. Sin embargo, en la pr\u00e1ctica industrial surge un problema central: en condiciones de proceso h\u00famedas, los materiales pierden r\u00e1pidamente estabilidad mec\u00e1nica. Esto puede provocar deformaciones, alteraciones en la manipulaci\u00f3n mec\u00e1nica y, en el peor de los casos, paradas en las l\u00edneas de llenado.<\/p>\n<p>Esto resulta especialmente cr\u00edtico en aplicaciones con alta humedad o contacto directo con l\u00edquidos, algo habitual en la industria de alimentos y bebidas. Las soluciones de hidrofobizaci\u00f3n existentes suelen alcanzar aqu\u00ed sus l\u00edmites, ya que o bien perjudican el conformado o bien no son escalables de forma \u00f3ptima en t\u00e9rminos econ\u00f3micos y de proceso.<\/p>\n<p><strong>Retos de la fibra seca en entornos de proceso h\u00famedos<\/strong><\/p>\n<p>Los envases de fibra seca son sensibles a una mayor humedad y al contacto directo con el agua. Incluso en condiciones clim\u00e1ticas moderadas puede producirse una reducci\u00f3n significativa de la estabilidad mec\u00e1nica.<\/p>\n<p>En las l\u00edneas de llenado industriales \u2013 especialmente en zonas con entrada de humedad o contacto directo con l\u00edquidos \u2013 este problema se agrava a\u00fan m\u00e1s. Los componentes pueden hincharse o perder su forma, lo que perjudica la manipulaci\u00f3n mec\u00e1nica. Las consecuencias son alteraciones en la l\u00ednea de llenado, mayores tasas de rechazo y posibles paradas.<\/p>\n<p>En la pr\u00e1ctica, estos efectos suelen dar lugar a ciclos de limpieza adicionales y a un reinicio de la l\u00ednea de producci\u00f3n \u2013 una clara desventaja econ\u00f3mica.<\/p>\n<p><strong>L\u00edmites de las soluciones existentes<\/strong><\/p>\n<p>Los m\u00e9todos de hidrofobizaci\u00f3n convencionales, como el AKD, solo pueden utilizarse de forma limitada con la fibra seca. Un enfoque clave en el procesamiento de fibra seca consiste, en cambio, en no alterar las fibras durante el conformado, de modo que procesos como el estirado y la embutici\u00f3n puedan realizarse de forma completa y sin restricciones.<\/p>\n<p>Por ello, la barrera funcional se aplica deliberadamente solo despu\u00e9s del conformado. En muchos casos se requiere, por tanto, un recubrimiento externo adicional.<\/p>\n<p>Se conocen enfoques alternativos \u2013 como el uso de MFC para la hidrofobizaci\u00f3n \u2013, pero suelen ir asociados a costes m\u00e1s elevados y a una menor velocidad de proceso. Por ello, una soluci\u00f3n escalable industrialmente, con un efecto barrera estable y, al mismo tiempo, una buena procesabilidad, sigue siendo un reto.<\/p>\n<p><strong>SiOPack<sup>\u00ae<\/sup> como enfoque de soluci\u00f3n<\/strong><\/p>\n<p>Con la tecnolog\u00eda SiOPack<sup>\u00ae<\/sup> se dispone de un sistema de recubrimiento que permite una barrera estable frente al agua en materiales a base de fibra sin afectar al proceso de conformado. El objetivo es reducir la absorci\u00f3n de humedad y, al mismo tiempo, mejorar la estabilidad mec\u00e1nica de los componentes durante el procesamiento posterior.<\/p>\n<p>Los resultados obtenidos hasta ahora muestran que el uso de barreras adecuadas permite lograr mejoras significativas:<\/p>\n<ul>\n<li>menor absorci\u00f3n de humedad<\/li>\n<li>mayor estabilidad dimensional de los componentes de fibra seca<\/li>\n<li>manipulaci\u00f3n mec\u00e1nica m\u00e1s estable durante el procesamiento posterior<\/li>\n<li>menores tasas de rechazo<\/li>\n<li>mayor fiabilidad del proceso en las l\u00edneas de llenado<\/li>\n<\/ul>\n<p><strong>Resultados de ensayo en condiciones pr\u00e1cticas<\/strong><\/p>\n<p>Los resultados obtenidos en el transcurso de los ensayos muestran una mejora de la estabilidad de almacenamiento y de proceso. En condiciones sin climatizaci\u00f3n se lograron tiempos de almacenamiento de m\u00e1s de 150 d\u00edas sin p\u00e9rdidas significativas de la resistencia a la carga vertical.<\/p>\n<p>Los resultados indican potencial para futuras aplicaciones en el \u00e1mbito de las bebidas calientes, as\u00ed como en otras aplicaciones de envasado sensibles a la humedad.<\/p>\n<p><strong>Valoraci\u00f3n desde la pr\u00e1ctica industrial<\/strong><\/p>\n<p>El experto en envases Stephan Halstrick, de HALSTRICK Consulting Services \u2013 The Packaging Experts \u2013, ha examinado las barreras SiOPack<sup>\u00ae<\/sup> en sus propias pruebas y ve un potencial especial para mejorar la estabilidad de proceso de los envases de fibra seca:<\/p>\n<p>\u00abPrecisamente con la fibra seca, la humedad puede provocar una r\u00e1pida p\u00e9rdida de estabilidad mec\u00e1nica. Los resultados muestran que las barreras adecuadas \u2013 como las que ofrece SiOPack<sup>\u00ae<\/sup> \u2013 pueden ayudar a dotar de mayor robustez a distintas geometr\u00edas de fibra seca y a mejorar el procesamiento posterior en entornos de llenado h\u00famedos\u00bb.<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Presentaci\u00f3n en interpack 2026<\/strong><\/p>\n<p>Los resultados presentados se mostrar\u00e1n por primera vez a un p\u00fablico profesional y se debatir\u00e1n con m\u00e1s detalle en interpack 2026, en D\u00fcsseldorf. El foco se centra en particular en la estabilizaci\u00f3n de geometr\u00edas de fibra seca en condiciones de proceso h\u00famedas.<\/p>","protected":false},"excerpt":{"rendered":"<p>New barrier technology stabilizes dry-fiber geometries under humid process conditions and improves further processing on industrial filling lines. By Dieter Schwindt, certified expert for nanotechnology and surface applications. Dry-fiber packaging is regarded as a promising approach to reducing plastic-based packaging solutions. In industrial practice, however, a central problem emerges: under humid process conditions, the materials quickly lose mechanical stability. This can lead to deformation, disruptions in machine handling and, in the worst case, downtime on filling lines. This is particularly critical in applications with high humidity or direct contact with liquids, as is common in the food and beverage industry. Existing hydrophobization solutions often reach their limits here, as they either impair forming or are not optimally scalable in economic and process terms. Challenges of dry fiber in humid process environments Dry-fiber packaging is sensitive to increased humidity and direct contact with water. Even under moderate climatic conditions, a significant reduction in mechanical stability can occur. On industrial filling lines \u2013 especially in areas with moisture ingress or direct contact with liquids \u2013 this problem is further amplified. Components can swell or lose their shape, which impairs machine handling. The consequences are disruptions on the filling line, increased reject rates and potential downtime. In practice, such effects frequently lead to additional cleaning cycles and a restart of the production line \u2013 a clear economic disadvantage. Limits of existing solutions Conventional hydrophobization methods such as AKD can only be used to a limited extent with dry fiber. A key approach in dry-fiber processing is instead to leave the fibers unaffected during forming, so that processes such as stretching and drawing can be carried out completely and without restrictions. The functional barrier is therefore deliberately applied only after forming. In many cases, an additional external coating is thus required. Alternative approaches \u2013 such as the use of MFC for hydrophobization \u2013 are known, but are often associated with higher costs and reduced process speed. An industrially scalable solution with a stable barrier effect and good processability therefore remains a challenge. SiOPack\u00ae as a solution approach With SiOPack\u00ae technology, a coating system is available that enables a stable water barrier on fiber-based materials without affecting the forming process. The aim is to reduce moisture absorption while improving the mechanical stability of components during further processing. The results to date show that significant improvements can be achieved through the use of suitable barriers: reduced moisture absorption improved dimensional stability of dry-fiber components more stable machine handling during further processing lower reject rates increased process reliability on filling lines Test results under practical conditions The results obtained show an improvement in storage and process stability. Storage times of more than 150 days could be achieved under non-climate-controlled conditions without significant losses in top-load stability. The results indicate potential for future applications in the field of hot beverages and other moisture-sensitive packaging applications. Assessment from industry practice Packaging expert Stephan Halstrick of HALSTRICK Consulting Services \u2013 The Packaging Experts \u2013 has examined the SiOPack\u00ae barriers in his own tests and sees particular potential for improving the process stability of dry-fiber packaging:  [\u2026]<\/p>\n","protected":false},"author":1,"featured_media":88,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[6],"tags":[],"class_list":["post-87","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-posts"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>SiOPack\u00ae Improves Process Stability and Water Barrier of Dry-Fiber Packaging | Nanopool<\/title>\n<meta name=\"description\" content=\"New barrier technology stabilizes dry-fiber geometries under 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