{"id":87,"date":"2026-05-11T12:16:51","date_gmt":"2026-05-11T12:16:51","guid":{"rendered":"https:\/\/www.nanopool-finland.com\/dry-fiber-verpackungen\/"},"modified":"2026-07-07T09:10:42","modified_gmt":"2026-07-07T09:10:42","slug":"dry-fiber-verpackungen","status":"publish","type":"post","link":"https:\/\/www.nanopool.eu\/it\/dry-fiber-verpackungen\/","title":{"rendered":"SiOPack\u00ae migliora la stabilit\u00e0 di processo e la barriera all'acqua degli imballaggi in fibra secca"},"content":{"rendered":"<p><strong>Una nuova tecnologia barriera stabilizza le geometrie in fibra secca in condizioni di processo umide e migliora la successiva lavorazione sulle linee di riempimento industriali.<\/strong><\/p>\n<p><em>Di Dieter Schwindt, esperto certificato di nanotecnologia e applicazioni di superficie<\/em><\/p>\n<p>Gli imballaggi in fibra secca sono considerati un approccio promettente per ridurre le soluzioni di imballaggio a base di plastica. Nella pratica industriale, tuttavia, emerge un problema centrale: in condizioni di processo umide i materiali perdono rapidamente stabilit\u00e0 meccanica. Ci\u00f2 pu\u00f2 causare deformazioni, anomalie nella movimentazione in macchina e, nel peggiore dei casi, fermi delle linee di riempimento.<\/p>\n<p>La situazione \u00e8 particolarmente critica nelle applicazioni con elevata umidit\u00e0 o contatto diretto con liquidi, come avviene comunemente nell'industria alimentare e delle bevande. Le soluzioni di idrofobizzazione esistenti raggiungono spesso i propri limiti in questo ambito, poich\u00e9 compromettono la formatura oppure non sono scalabili in modo ottimale dal punto di vista economico e di processo.<\/p>\n<p><strong>Sfide della fibra secca in ambienti di processo umidi<\/strong><\/p>\n<p>Gli imballaggi in fibra secca sono sensibili all'umidit\u00e0 elevata e al contatto diretto con l'acqua. Gi\u00e0 in condizioni climatiche moderate pu\u00f2 verificarsi una significativa riduzione della stabilit\u00e0 meccanica.<\/p>\n<p>Sulle linee di riempimento industriali \u2013 in particolare nelle zone con infiltrazioni di umidit\u00e0 o contatto diretto con liquidi \u2013 il problema si accentua ulteriormente. I componenti possono gonfiarsi o perdere la forma, compromettendo la movimentazione in macchina. Ne conseguono anomalie sulla linea di riempimento, tassi di scarto pi\u00f9 elevati e possibili fermi.<\/p>\n<p>Nella pratica, tali effetti comportano spesso cicli di pulizia aggiuntivi e il riavvio della linea di produzione \u2013 un evidente svantaggio economico.<\/p>\n<p><strong>Limiti delle soluzioni esistenti<\/strong><\/p>\n<p>I metodi di idrofobizzazione convenzionali come l'AKD sono utilizzabili solo in misura limitata con la fibra secca. Un approccio chiave nella lavorazione della fibra secca consiste piuttosto nel lasciare inalterate le fibre durante la formatura, affinch\u00e9 processi come lo stiramento e l'imbutitura possano essere eseguiti completamente e senza limitazioni.<\/p>\n<p>La barriera funzionale viene quindi applicata deliberatamente solo dopo la formatura. In molti casi \u00e8 pertanto necessario un rivestimento esterno aggiuntivo.<\/p>\n<p>Approcci alternativi \u2013 come l'impiego di MFC per l'idrofobizzazione \u2013 sono noti, ma sono spesso associati a costi pi\u00f9 elevati e a una minore velocit\u00e0 di processo. Una soluzione scalabile a livello industriale con un effetto barriera stabile e, al tempo stesso, una buona lavorabilit\u00e0 resta quindi una sfida.<\/p>\n<p><strong>SiOPack<sup>\u00ae<\/sup> come approccio risolutivo<\/strong><\/p>\n<p>Con la tecnologia SiOPack<sup>\u00ae<\/sup> \u00e8 disponibile un sistema di rivestimento che consente una barriera all'acqua stabile su materiali a base di fibra senza influire sul processo di formatura. L'obiettivo \u00e8 ridurre l'assorbimento di umidit\u00e0 migliorando al contempo la stabilit\u00e0 meccanica dei componenti durante la successiva lavorazione.<\/p>\n<p>I risultati ottenuti finora mostrano che con l'impiego di barriere idonee \u00e8 possibile ottenere miglioramenti significativi:<\/p>\n<ul>\n<li>minore assorbimento di umidit\u00e0<\/li>\n<li>migliore stabilit\u00e0 dimensionale dei componenti in fibra secca<\/li>\n<li>movimentazione in macchina pi\u00f9 stabile durante la successiva lavorazione<\/li>\n<li>tassi di scarto inferiori<\/li>\n<li>maggiore affidabilit\u00e0 di processo sulle linee di riempimento<\/li>\n<\/ul>\n<p><strong>Risultati di prova in condizioni reali<\/strong><\/p>\n<p>I risultati ottenuti nel corso delle prove mostrano un miglioramento della stabilit\u00e0 di stoccaggio e di processo. In condizioni non climatizzate \u00e8 stato possibile raggiungere tempi di stoccaggio superiori a 150 giorni senza perdite significative di resistenza al carico verticale (top-load).<\/p>\n<p>I risultati indicano un potenziale per future applicazioni nel campo delle bevande calde e di altre applicazioni di imballaggio sensibili all'umidit\u00e0.<\/p>\n<p><strong>Valutazione dalla pratica industriale<\/strong><\/p>\n<p>L'esperto di imballaggi Stephan Halstrick di HALSTRICK Consulting Services \u2013 The Packaging Experts \u2013 ha esaminato le barriere SiOPack<sup>\u00ae<\/sup> in prove proprie e vede un potenziale particolare per migliorare la stabilit\u00e0 di processo degli imballaggi in fibra secca:<\/p>\n<p>\u201cProprio con la fibra secca, l'umidit\u00e0 pu\u00f2 causare una rapida perdita di stabilit\u00e0 meccanica. I risultati mostrano che barriere idonee \u2013 come quelle offerte da SiOPack<sup>\u00ae<\/sup> \u2013 possono contribuire a rendere pi\u00f9 robuste diverse geometrie in fibra secca e a migliorare la successiva lavorazione in ambienti di riempimento umidi.\u201d<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Presentazione a interpack 2026<\/strong><\/p>\n<p>I risultati presentati verranno mostrati per la prima volta a un pubblico specializzato e ulteriormente discussi a interpack 2026 a D\u00fcsseldorf. L'attenzione si concentra in particolare sulla stabilizzazione delle geometrie in fibra secca in condizioni di processo umide.<\/p>","protected":false},"excerpt":{"rendered":"<p>New barrier technology stabilizes dry-fiber geometries under humid process conditions and improves further processing on industrial filling lines. By Dieter Schwindt, certified expert for nanotechnology and surface applications. Dry-fiber packaging is regarded as a promising approach to reducing plastic-based packaging solutions. In industrial practice, however, a central problem emerges: under humid process conditions, the materials quickly lose mechanical stability. This can lead to deformation, disruptions in machine handling and, in the worst case, downtime on filling lines. This is particularly critical in applications with high humidity or direct contact with liquids, as is common in the food and beverage industry. Existing hydrophobization solutions often reach their limits here, as they either impair forming or are not optimally scalable in economic and process terms. Challenges of dry fiber in humid process environments Dry-fiber packaging is sensitive to increased humidity and direct contact with water. Even under moderate climatic conditions, a significant reduction in mechanical stability can occur. On industrial filling lines \u2013 especially in areas with moisture ingress or direct contact with liquids \u2013 this problem is further amplified. Components can swell or lose their shape, which impairs machine handling. The consequences are disruptions on the filling line, increased reject rates and potential downtime. In practice, such effects frequently lead to additional cleaning cycles and a restart of the production line \u2013 a clear economic disadvantage. Limits of existing solutions Conventional hydrophobization methods such as AKD can only be used to a limited extent with dry fiber. A key approach in dry-fiber processing is instead to leave the fibers unaffected during forming, so that processes such as stretching and drawing can be carried out completely and without restrictions. The functional barrier is therefore deliberately applied only after forming. In many cases, an additional external coating is thus required. Alternative approaches \u2013 such as the use of MFC for hydrophobization \u2013 are known, but are often associated with higher costs and reduced process speed. An industrially scalable solution with a stable barrier effect and good processability therefore remains a challenge. SiOPack\u00ae as a solution approach With SiOPack\u00ae technology, a coating system is available that enables a stable water barrier on fiber-based materials without affecting the forming process. The aim is to reduce moisture absorption while improving the mechanical stability of components during further processing. The results to date show that significant improvements can be achieved through the use of suitable barriers: reduced moisture absorption improved dimensional stability of dry-fiber components more stable machine handling during further processing lower reject rates increased process reliability on filling lines Test results under practical conditions The results obtained show an improvement in storage and process stability. Storage times of more than 150 days could be achieved under non-climate-controlled conditions without significant losses in top-load stability. The results indicate potential for future applications in the field of hot beverages and other moisture-sensitive packaging applications. Assessment from industry practice Packaging expert Stephan Halstrick of HALSTRICK Consulting Services \u2013 The Packaging Experts \u2013 has examined the SiOPack\u00ae barriers in his own tests and sees particular potential for improving the process stability of dry-fiber packaging:  [\u2026]<\/p>\n","protected":false},"author":1,"featured_media":88,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[6],"tags":[],"class_list":["post-87","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-posts"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>SiOPack\u00ae Improves Process Stability and Water Barrier of Dry-Fiber Packaging | Nanopool<\/title>\n<meta name=\"description\" content=\"New barrier technology stabilizes dry-fiber geometries under 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