{"id":87,"date":"2026-05-11T12:16:51","date_gmt":"2026-05-11T12:16:51","guid":{"rendered":"https:\/\/www.nanopool-finland.com\/dry-fiber-verpackungen\/"},"modified":"2026-07-07T09:10:42","modified_gmt":"2026-07-07T09:10:42","slug":"dry-fiber-verpackungen","status":"publish","type":"post","link":"https:\/\/www.nanopool.eu\/pt\/dry-fiber-verpackungen\/","title":{"rendered":"A SiOPack\u00ae melhora a estabilidade de processo e a barreira \u00e0 \u00e1gua das embalagens de fibra seca"},"content":{"rendered":"<p><strong>Uma nova tecnologia de barreira estabiliza geometrias de fibra seca em condi\u00e7\u00f5es de processo h\u00famidas e melhora o processamento subsequente em linhas de enchimento industriais.<\/strong><\/p>\n<p><em>Por Dieter Schwindt, perito certificado em nanotecnologia e aplica\u00e7\u00f5es de superf\u00edcie<\/em><\/p>\n<p>As embalagens de fibra seca s\u00e3o consideradas uma abordagem promissora para reduzir as solu\u00e7\u00f5es de embalagem \u00e0 base de pl\u00e1stico. Na pr\u00e1tica industrial, por\u00e9m, surge um problema central: em condi\u00e7\u00f5es de processo h\u00famidas, os materiais perdem rapidamente estabilidade mec\u00e2nica. Isto pode levar a deforma\u00e7\u00f5es, perturba\u00e7\u00f5es no manuseamento pelas m\u00e1quinas e, no pior dos casos, a paragens nas linhas de enchimento.<\/p>\n<p>Esta situa\u00e7\u00e3o \u00e9 particularmente cr\u00edtica em aplica\u00e7\u00f5es com humidade elevada ou contacto direto com l\u00edquidos, como \u00e9 habitual na ind\u00fastria alimentar e de bebidas. As solu\u00e7\u00f5es de hidrofobiza\u00e7\u00e3o existentes atingem frequentemente aqui os seus limites, uma vez que prejudicam a moldagem ou n\u00e3o s\u00e3o escal\u00e1veis de forma ideal em termos econ\u00f3micos e de processo.<\/p>\n<p><strong>Desafios da fibra seca em ambientes de processo h\u00famidos<\/strong><\/p>\n<p>As embalagens de fibra seca s\u00e3o sens\u00edveis ao aumento da humidade e ao contacto direto com a \u00e1gua. Mesmo em condi\u00e7\u00f5es clim\u00e1ticas moderadas, pode ocorrer uma redu\u00e7\u00e3o significativa da estabilidade mec\u00e2nica.<\/p>\n<p>Nas linhas de enchimento industriais \u2013 sobretudo em zonas com entrada de humidade ou contacto direto com l\u00edquidos \u2013 este problema \u00e9 ainda mais acentuado. Os componentes podem inchar ou perder a forma, o que prejudica o manuseamento pelas m\u00e1quinas. As consequ\u00eancias s\u00e3o perturba\u00e7\u00f5es na linha de enchimento, taxas de rejei\u00e7\u00e3o mais elevadas e poss\u00edveis paragens.<\/p>\n<p>Na pr\u00e1tica, estes efeitos conduzem frequentemente a ciclos de limpeza adicionais e ao rein\u00edcio da linha de produ\u00e7\u00e3o \u2013 uma clara desvantagem econ\u00f3mica.<\/p>\n<p><strong>Limites das solu\u00e7\u00f5es existentes<\/strong><\/p>\n<p>Os m\u00e9todos de hidrofobiza\u00e7\u00e3o convencionais, como o AKD, s\u00f3 podem ser utilizados de forma limitada com fibra seca. Uma abordagem fundamental no processamento de fibra seca consiste, pelo contr\u00e1rio, em deixar as fibras inalteradas durante a moldagem, para que processos como o estiramento e a estampagem possam ser realizados de forma completa e sem restri\u00e7\u00f5es.<\/p>\n<p>Por isso, a barreira funcional \u00e9 deliberadamente aplicada apenas ap\u00f3s a moldagem. Em muitos casos, \u00e9 assim necess\u00e1rio um revestimento externo adicional.<\/p>\n<p>S\u00e3o conhecidas abordagens alternativas \u2013 como a utiliza\u00e7\u00e3o de MFC para hidrofobiza\u00e7\u00e3o \u2013, mas est\u00e3o frequentemente associadas a custos mais elevados e a uma menor velocidade de processo. Uma solu\u00e7\u00e3o escal\u00e1vel \u00e0 escala industrial, com um efeito de barreira est\u00e1vel e, ao mesmo tempo, boa processabilidade, continua, por isso, a ser um desafio.<\/p>\n<p><strong>SiOPack<sup>\u00ae<\/sup> como abordagem de solu\u00e7\u00e3o<\/strong><\/p>\n<p>Com a tecnologia SiOPack<sup>\u00ae<\/sup> , est\u00e1 dispon\u00edvel um sistema de revestimento que permite uma barreira est\u00e1vel \u00e0 \u00e1gua em materiais \u00e0 base de fibra, sem afetar o processo de moldagem. O objetivo \u00e9 reduzir a absor\u00e7\u00e3o de humidade e, ao mesmo tempo, melhorar a estabilidade mec\u00e2nica dos componentes durante o processamento subsequente.<\/p>\n<p>Os resultados obtidos at\u00e9 agora mostram que \u00e9 poss\u00edvel alcan\u00e7ar melhorias significativas atrav\u00e9s da utiliza\u00e7\u00e3o de barreiras adequadas:<\/p>\n<ul>\n<li>menor absor\u00e7\u00e3o de humidade<\/li>\n<li>maior estabilidade dimensional dos componentes de fibra seca<\/li>\n<li>manuseamento mais est\u00e1vel pelas m\u00e1quinas durante o processamento subsequente<\/li>\n<li>taxas de rejei\u00e7\u00e3o mais baixas<\/li>\n<li>maior fiabilidade do processo nas linhas de enchimento<\/li>\n<\/ul>\n<p><strong>Resultados de ensaios em condi\u00e7\u00f5es pr\u00e1ticas<\/strong><\/p>\n<p>Os resultados obtidos no decurso dos ensaios mostram uma melhoria da estabilidade de armazenamento e de processo. Foi poss\u00edvel alcan\u00e7ar tempos de armazenamento superiores a 150 dias em condi\u00e7\u00f5es n\u00e3o climatizadas, sem perdas significativas da estabilidade \u00e0 carga vertical.<\/p>\n<p>Os resultados indicam potencial para futuras aplica\u00e7\u00f5es no dom\u00ednio das bebidas quentes, bem como de outras aplica\u00e7\u00f5es de embalagem sens\u00edveis \u00e0 humidade.<\/p>\n<p><strong>Avalia\u00e7\u00e3o a partir da pr\u00e1tica industrial<\/strong><\/p>\n<p>O especialista em embalagens Stephan Halstrick, da HALSTRICK Consulting Services \u2013 The Packaging Experts \u2013, examinou as barreiras SiOPack<sup>\u00ae<\/sup> nos seus pr\u00f3prios ensaios e v\u00ea um potencial particular para melhorar a estabilidade de processo das embalagens de fibra seca:<\/p>\n<p>\u201cSobretudo no caso da fibra seca, a humidade pode levar a uma r\u00e1pida perda de estabilidade mec\u00e2nica. Os resultados mostram que barreiras adequadas \u2013 como as proporcionadas pela SiOPack<sup>\u00ae<\/sup> \u2013 podem ajudar a tornar diferentes geometrias de fibra seca mais robustas e a melhorar o processamento subsequente em ambientes de enchimento h\u00famidos.\u201d<\/p>\n<p>&nbsp;<\/p>\n<p><strong>Apresenta\u00e7\u00e3o na interpack 2026<\/strong><\/p>\n<p>Os resultados apresentados ser\u00e3o mostrados pela primeira vez a um p\u00fablico profissional e discutidos em maior profundidade na interpack 2026, em D\u00fcsseldorf. O foco incide em particular na estabiliza\u00e7\u00e3o de geometrias de fibra seca em condi\u00e7\u00f5es de processo h\u00famidas.<\/p>","protected":false},"excerpt":{"rendered":"<p>New barrier technology stabilizes dry-fiber geometries under humid process conditions and improves further processing on industrial filling lines. By Dieter Schwindt, certified expert for nanotechnology and surface applications. Dry-fiber packaging is regarded as a promising approach to reducing plastic-based packaging solutions. In industrial practice, however, a central problem emerges: under humid process conditions, the materials quickly lose mechanical stability. This can lead to deformation, disruptions in machine handling and, in the worst case, downtime on filling lines. This is particularly critical in applications with high humidity or direct contact with liquids, as is common in the food and beverage industry. Existing hydrophobization solutions often reach their limits here, as they either impair forming or are not optimally scalable in economic and process terms. Challenges of dry fiber in humid process environments Dry-fiber packaging is sensitive to increased humidity and direct contact with water. Even under moderate climatic conditions, a significant reduction in mechanical stability can occur. On industrial filling lines \u2013 especially in areas with moisture ingress or direct contact with liquids \u2013 this problem is further amplified. Components can swell or lose their shape, which impairs machine handling. The consequences are disruptions on the filling line, increased reject rates and potential downtime. In practice, such effects frequently lead to additional cleaning cycles and a restart of the production line \u2013 a clear economic disadvantage. Limits of existing solutions Conventional hydrophobization methods such as AKD can only be used to a limited extent with dry fiber. A key approach in dry-fiber processing is instead to leave the fibers unaffected during forming, so that processes such as stretching and drawing can be carried out completely and without restrictions. The functional barrier is therefore deliberately applied only after forming. In many cases, an additional external coating is thus required. Alternative approaches \u2013 such as the use of MFC for hydrophobization \u2013 are known, but are often associated with higher costs and reduced process speed. An industrially scalable solution with a stable barrier effect and good processability therefore remains a challenge. SiOPack\u00ae as a solution approach With SiOPack\u00ae technology, a coating system is available that enables a stable water barrier on fiber-based materials without affecting the forming process. The aim is to reduce moisture absorption while improving the mechanical stability of components during further processing. The results to date show that significant improvements can be achieved through the use of suitable barriers: reduced moisture absorption improved dimensional stability of dry-fiber components more stable machine handling during further processing lower reject rates increased process reliability on filling lines Test results under practical conditions The results obtained show an improvement in storage and process stability. Storage times of more than 150 days could be achieved under non-climate-controlled conditions without significant losses in top-load stability. The results indicate potential for future applications in the field of hot beverages and other moisture-sensitive packaging applications. Assessment from industry practice Packaging expert Stephan Halstrick of HALSTRICK Consulting Services \u2013 The Packaging Experts \u2013 has examined the SiOPack\u00ae barriers in his own tests and sees particular potential for improving the process stability of dry-fiber packaging:  [\u2026]<\/p>\n","protected":false},"author":1,"featured_media":88,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[6],"tags":[],"class_list":["post-87","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-posts"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.5 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>SiOPack\u00ae Improves Process Stability and Water Barrier of Dry-Fiber Packaging | Nanopool<\/title>\n<meta name=\"description\" content=\"New barrier technology stabilizes dry-fiber geometries under 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